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 PM400HSA120
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Half Phase IGBT Inverter Output 400 Amperes/1200 Volts
A C F
E
N
N
1. 2. 3. 4. 5.
V1 SR C1 VC FO
S B D J
12345
T - (4 TYP.) U - DIA. (2 TYP.)
E
C
R - DIA. (4 TYP.) P - THD. (2 TYP.)
K 0.64 MM SQ. PIN (5 TYP.) L M
G
H
Q
V1
C
Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM400HSA120 is a 1200V, 400 Ampere IntellimodTM Intelligent Power Module.
Type PM Current Rating Amperes 400 VCES Volts (x 10) 120
VCC FO SR C1 VC FO
TEMP OUT1
SR IN GND
OUT2 SENS SINK
E
Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K Inches 3.86 3.46 3.150.01 2.760.01 2.56 1.57 Millimeters 98.0 88.0 80.00.25 70.00.25 65.0 40.0 Dimensions L M N P Q R S T U Inches 0.63 0.59 0.35 Metric M8 0.28 0.26 Dia. 0.10 0.100 0.08 Dia. Millimeters 16.0 15.0 9.0 M8 7.0 Dia. 6.5 2.5 2.54 2.0 Dia.
1.34 +0.04/-0.02 34.0 +1.0/-0.5 1.16 0.79 0.71 29.5 20.0 18.0
679
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400HSA120 IntellimodTM Module Half Phase IGBT Inverter Output 400 Amperes/1200 Volts
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Characteristics Power Device Junction Temperature Storage Temperature Case Operating Temperature Mounting Torque, M6 Mounting Screws Mounting Torque, M8 Main Terminal Screws Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Symbol Tj Tstg TC -- -- -- VCC(prot.) VRMS PM400HSA120 -20 to 150 -40 to 125 -20 to 100 26 95 630 800 2500 Units C C C in-lb in-lb Grams Volts Volts
Control Sector
Supply Voltage Applied between (V1-VC) Input Voltage Applied between (C1-VC) Fault Output Supply Voltage (Applied between Fo-Vc) Fault Output Current VD VCIN VFO IFO 20 10 20 20 Volts Volts Volts mA
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, Peak Collector Current, Collector Dissipation VCES IC ICP PC 1200 400 1200 2318 Volts Amperes Amperes Watts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part Short Circuit Trip Level Inverter Part Over Current Delay Time Over Temperature Protection OC SC toff(OC) OT OTR Supply Circuit Under Voltage Protection UV UVR Supply Voltage Circuit Current Input ON Threshold Voltage Input OFF Threshold Voltage PWM Input Frequency Fault Output Current VD ID VCIN(on) VCIN(off) fPWM IFO(H) IFO(L) Minimum Fault Output Pulse Width SXR Terminal Output Voltage tFO VSXR -20C Tj 125C -20C Tj 125C VD = 15V Trip Level Reset Level Trip Level Reset Level Applied between V1-VC VD = 15V, VCIN = 5V, V1-VC Applied between C1-VC Applied between C1-VC 3Sinusoidal VD = 15V, VFO = 15V VD = 15V, VFO = 15V VD = 15V Tj 125C, Rin = 6.8 k 480 650 -- 100 85 11.5 -- 13.5 -- 1.2 1.7 -- -- -- 1.0 4.5 650 930 5 110 95 12.0 12.5 15 23 1.5 2.0 15 -- 10 1.8 5.1 -- -- -- 120 105 12.5 -- 16.5 30 1.8 2.3 20 0.01 15 -- 5.6 Amperes Amperes S C C Volts Volts Volts mA Volts Volts kHz mA mA mS Volts
680
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400HSA120 IntellimodTM Module Half Phase IGBT Inverter Output 400 Amperes/1200 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICEX VFM VCE(sat) VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C Diode Forward Voltage Collector-Emitter Saturation Voltage -IC = 400A, VD = 15V, VCIN = 5V VD = 15V, VCIN = 0V, IC = 400A, Tj = 25C, Pulsed VD = 15V, VCIN = 0V, IC = 400A, Tj = 125C, Pulsed Inductive Load Switching Times ton trr tC(on) toff tC(off) VD = 15V, VCIN = 0 ~ 5V VCC = 600V, IC = 400A Tj = 125C 0.5 -- -- -- -- 1.4 0.2 0.4 3.0 0.6 2.5 0.4 1.0 4.0 1.1 S S S S S -- 2.1 2.9 Volts -- -- -- -- -- -- 2.5 2.3 1.0 10 3.5 3.2 mA mA Volts Volts
Thermal Characteristics
Characteristic Junction to Case Thermal Resistance Symbol Rth(j-c)Q Rth(j-c)D Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Case to Fin Per Module, Thermal Grease Applied Min. -- -- -- Typ. -- -- -- Max. 0.054 0.10 0.038 Units C/Watt C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Symbol VCC VD Input ON Voltage Input OFF Voltage PWM Input Frequency Minimum Dead Time VCIN(on) VCIN(off) fPWM tDEAD Condition Applied across C1-E2 Terminals Applied between V1-VC Applied between C1-VC Applied between C1-VC Using Application Circuit Input Signal Value 0 ~ 800 15 1.5 0 ~ 0.8 Units Volts Volts Volts
4.0 ~ VSXR Volts 5 ~ 20 4.0 kHz S
681
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400HSA120 IntellimodTM Module Half Phase IGBT Inverter Output 400 Amperes/1200 Volts
SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL)
5
COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS)
6
COLLECTOR CURRENT, IC, (AMPERES)
4
VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC
IC = 400V VCIN = 0V Tj = 25oC Tj = 125oC
600
Tj = 25oC VCIN = 0V VD = 17V
13 15
4
400
3
2
2
200
1
0 0 200 400 600
COLLECTOR CURRENT, IC, (AMPERES)
0 10 12 14 16 18 20
SUPPLY VOLTAGE, VD, (VOLTS)
0 0 1 2 3 4 5
COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL)
DIODE FORWARD CHARACTERISTICS
101
REVERSE RECOVERY TIME, trr, (S)
101
VCC = 600V VD = 15V Tj = 125oC ton toff VCC = 600V VD = 15V Tj = 125oC
103
REVERSE RECOVERY CURRENT, Irr, (AMPERES) DIODE FORWARD CURRENT, IE, (AMPERES)
103
VD = 15V Tj = 25oC Tj = 125oC
SWITCHING TIMES, ton, toff, (s)
Irr
100
100
102
102
tc(off) tc(on)
trr
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
10-1 101
102
COLLECTOR CURRENT, -IC, (AMPERES)
101 103
101 0 1 2 3
DIODE FORWARD VOLTAGE, VCE, (VOLTS)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
101
101
100
100
10-1
10-1
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.054oC/W
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.1oC/W
10-3 10-3
10-2
10-1
TIME, (s)
100
101
10-3 10-3
10-2
10-1
TIME, (s)
100
101
682


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